This oversized rectangular all-aluminum air cooling heat exchanger is matched for large excavators, heavy loaders, mining machinery and large road construction equipment turbo intercooling systems. It adopts a single square flange air inlet/outlet mounted on the top edge of the core frame, with full-edge perforated mounting plates on four sides of the rectangular core. Dense vertical louver turbulent fins are integrally vacuum brazed to form a large-flow air channel, efficiently cooling high-temperature compressed air from large-displacement turbo diesel engines under long-time heavy-load mining and construction working conditions. The full surrounding fixed frame has ultra-high installation stability, flange size, core length and fin density support full non-standard customization for all kinds of heavy engineering machinery.
1. Top Square Flange Integrated Interface, large-area flange sealing surface, good pressure resistance, match large-diameter engineering machinery air pipeline flange connection, no air leakage under high boost pressure.
2. Four-Side Full Perforated Mount Frame, dense reserved mounting holes all around, free adjustment of installation angle and fixed position, adapt irregular engine compartment installation space of heavy equipment.
3. Ultra-Dense Vertical Louver Turbulent Fin Matrix, huge heat exchange area, stable cooling performance under 24-hour continuous heavy-load construction operation, effectively control intake temperature.
4. Thickened Integrated Welded Frame Structure, multi-layer reinforcement around the core, strong anti-vibration and anti-collision ability, adapt harsh mining and construction site environments with gravel impact.
5. Large Rectangular Wide Core Body, sufficient heat dissipation capacity, avoid engine power drop and high-temperature protection shutdown during heavy excavation, loading and mining operations.
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Item |
Specification |
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Product Model |
Heavy Mining & Construction Machinery Top Square Flange Vertical Fin Aluminum Turbo Intercooler |
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Raw Material |
3003 extra thick high toughness impact-resistant anti-corrosion aluminum alloy |
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Air Channel Tightness Test Pressure |
1.1–2.2 MPa full air tightness pressure inspection for each finished product |
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Fin Type & Density |
Vertical louver turbulence fin, 16–28 FPI adjustable |
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Max Long-Term Continuous Operating Temperature |
≤200℃ |
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Production Process |
Automatic fin stacking, integral vacuum brazing, full surrounding frame stamping, square flange one-piece welding forming |
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Applicable Medium |
Turbocharged high-temperature compressed intake air of large excavators, mining loaders, heavy road rollers |
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Item |
Requirement Standard |
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Ambient Temperature Range |
-50℃ ~ +85℃ |
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Relative Humidity |
2%–100% harsh mine & construction site environment with thick dust, mud, gravel impact, rain splash and intense high-frequency vibration |
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Installation Position |
Front or side fixed installation on heavy construction machinery engine compartment |
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Working Condition |
Long-time uninterrupted heavy-load mining construction, strong impact vibration, large-range turbo airflow pressure fluctuation |
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Environmental Resistance |
Natural aluminum anti-oxidation performance, vertical fin gaps not easy to block thick mud, can be cleaned with high-pressure water gun on site |
· Material Advantage: Extra thick frame and flange plate, strong anti-collision and pressure resistance, not easy to deform and crack under long-term gravel impact in mining sites.
· Process Advantage: Integral vacuum brazing core reduces welding leakage points, greatly reduce air leakage failure rate of heavy engineering machinery intercoolers.
· Layout Advantage: Full surrounding multi-hole mounting frame brings ultra-high installation flexibility, no need to modify equipment frame, direct replacement for original factory matching coolers.
· Quality Control: Each intercooler undergoes full-channel air tightness pressure test; flange flatness and mounting hole position calibration before factory delivery.
· Customization Advantage: Support non-standard core size, flange aperture, hole distance personalized customization, factory direct supply, complete specifications, can issue formal invoices, suitable for heavy construction machinery OEM supporting and large maintenance station bulk procurement.
Main sales regions: Domestic heavy mining and construction machinery OEM manufacturers, large engineering vehicle maintenance enterprises, mining machinery parts wholesalers, Southeast Asia, Africa, Central Asia cross-border heavy engineering equipment spare parts merchants. Core customers: Large excavator/mining loader complete machine factories, engineering radiator supporting factories, mine equipment after-sales maintenance stations.
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2. Extra Thick Impact Resistant Vacuum Brazed Turbo Air Cooler For Heavy Construction & Mining Machinery
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