Asymmetric Offset Upper Lower Elbow Horizontal Brazed Aluminium Heat Exchanger

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Asymmetric Offset Upper Lower Elbow Horizontal Brazed Aluminium Heat Exchanger
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Features
Specifications
Raw Material: 3003 High-toughness Thickened Impact-resistant Anti-corrosion Aluminum Alloy
Air Channel Tightness: 1.0–2.0 MPa
Fin Density: 18–30 FPI Adjustable
Max Operating Temperature: ≤195℃
Ambient Temperature Range: -48℃ ~ +83℃
Relative Humidity: 3%–100%
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anti corrosion Brazed Aluminium Heat Exchanger

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Horizontal Brazed Aluminium Heat Exchanger

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impact resistant aluminum brazed heat exchangers

Basic Infomation
Place of Origin: China
Brand Name: Biala
Payment & Shipping Terms
Packaging Details: Customized packing
Delivery Time: 7–15 working days for stock items; 20–30 working days for customized/OEM orders
Payment Terms: T/T, L/C
Product Description

Asymmetric Offset Upper Lower Elbow Horizontal Brazed Aluminium Heat Exchanger

Asymmetric Offset Upper & Lower Elbow Horizontal Fin Air Charge Cooler For Heavy Construction Machinery
Product Overview

This square aluminum air cooling intercooler is specifically designed for large excavators, loaders, bulldozers, and other heavy construction machinery with turbo diesel engines. It features an asymmetric offset pipeline layout with one short horizontal air nozzle at the bottom left side plate and one upward raised elbow air nozzle at the top right side plate, perfectly matching the offset engine pipeline layout of engineering vehicles.

Dense horizontal louver turbulent fins are integrally vacuum brazed to form a large-flow air channel that rapidly cools high-temperature compressed air discharged from turbochargers. This lowers intake temperature and stabilizes engine power output during long heavy-load construction operations. The thickened integral side plate structure resists site gravel impact, while core size, elbow height, and pipe diameter support non-standard customization for various heavy engineering machinery models.

Core Feature Highlights
  • Asymmetric Upper-Lower Offset Dual Elbow Interfaces - Staggered inlet and outlet avoid pipeline bending interference, perfectly fitting irregular engine compartment piping of heavy construction equipment
  • Thickened Integral Stamped Side Plates - Reduce split welding seams, effectively resisting long-term intense vibration generated by heavy machinery operation and preventing air leakage
  • High-Density Horizontal Louver Turbulent Fin Matrix - Expands heat exchange area, continuously and efficiently cooling intake air under all-day heavy-load continuous construction operation
  • One-Piece Raised Elbow Nozzle Molding - Smooth inner cavity reduces intake resistance, avoiding power loss of large-displacement diesel engines under full load
  • Large Square Wide Core Body - Provides sufficient heat dissipation capacity, effectively restraining engine overheating alarms during high-intensity excavation, loading, and pushing operations
Standard Technical Parameters
Item Specification
Product Model Heavy Construction Machinery Asymmetric Offset Elbow Horizontal Fin Aluminum Turbo Intercooler
Raw Material 3003 high-toughness thickened impact-resistant anti-corrosion aluminum alloy
Air Channel Tightness Test Pressure 1.0–2.0 MPa full air tightness pressure inspection for each finished product
Fin Type & Density Horizontal louver turbulence fin, 18–30 FPI adjustable
Max Long-Term Continuous Operating Temperature ≤195℃
Production Process Automatic fin stacking, integral vacuum brazing, side plate stamping + elbow integral welding forming
Applicable Medium Turbocharged high-temperature compressed intake air of heavy excavators, loaders, bulldozers
Applicable Working Environment
Item Requirement Standard
Ambient Temperature Range -48℃ ~ +83℃
Relative Humidity 3%–100% harsh construction site environment with mud, sand, gravel impact, rain splash and strong vibration
Installation Position Fixed installation on the front or side of heavy construction machinery engine compartment
Working Condition All-day continuous heavy-load construction, frequent impact vibration, variable large airflow pressure fluctuation
Environmental Resistance Natural aluminum anti-oxidation performance, horizontal fin gaps not easy to accumulate thick mud, convenient high-pressure water gun cleaning on site
Product Competitive Advantages
  • Material Advantage: Thickened side plate and elbow structure provides strong anti-collision performance, resisting denting and cracking from gravel splashes during construction
  • Process Advantage: Overall vacuum brazing minimizes welding joints, greatly reducing air leakage maintenance failure rate of engineering machinery intercoolers
  • Layout Advantage: Asymmetric offset pipeline design matches original vehicle factory layout, eliminating the need to refit pipelines for direct replacement of old damaged coolers
  • Quality Control: Each intercooler undergoes full-channel air tightness pressure test with nozzle concentricity and core flatness calibration before factory delivery
  • Customization Advantage: Supports non-standard size, elbow height, and pipe thread customization with factory direct supply and complete model specifications for engineering machinery OEM supporting and repair station bulk procurement
Target Market & Customer Groups

Main sales regions: Domestic heavy construction machinery OEM manufacturers, engineering vehicle maintenance enterprises, construction machinery parts wholesalers, Southeast Asia, Africa, Central Asia cross-border engineering machinery spare parts merchants.

Core customers: Excavator/loader/bulldozer complete machine factories, engineering radiator supporting factories, construction equipment after-sales maintenance stations.

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Contact Person : Cao
Tel : 13814293761
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